Choosing a custom injection molding partner involves much more than finding a company with a press large enough to run your mold. For today’s manufacturers, the right partner needs to support the entire production process, from tooling and molding through secondary operations, quality, packaging and delivery.
At TechNH, our approach to custom injection molding services is built around that complete manufacturing picture. With a broad range of molding equipment, an in-house tool room, extensive secondary capabilities, Class 7 clean room manufacturing, in-house quality and regulatory expertise and downstream packaging and fulfillment services, we help customers consolidate manufacturing operations and simplify their supply chains.
The result is a manufacturing partnership designed around taking a program from tooling to finished product, with fewer handoffs along the way.
It Starts with the Tool
Every successful injection molding program starts with a production-ready mold.
TechNH maintains an in-house tool room capable of supporting new tooling as well as existing production molds being transferred into our facility. Our tooling capabilities are integrated directly into our injection molding operations, allowing our toolmakers, engineers and manufacturing teams to work together throughout the life of a program.
For new programs, TechNH can manage the tool-building process with production as the ultimate objective. For established programs, we regularly evaluate transferred molds, identify maintenance or repair requirements, make necessary modifications and prepare tooling for production in our facility.
Once a mold is in production, having toolmaking capabilities on-site provides another important advantage. Preventive maintenance, repairs, engineering changes, troubleshooting and mold optimization can be addressed without routinely sending tooling to an outside supplier.
Our in-house tool room is an extension of our manufacturing operation, with the capability to build new production molds from the ground up as well as support existing and transferred tooling. By integrating tooling expertise directly with our molding operations, TechNH can support a mold throughout its production lifecycle, from initial build or transfer through maintenance, modification, optimization and ongoing production.
Custom Injection Molding Across a Broad Range of Applications
Once the tooling is ready, TechNH’s molding capabilities provide the flexibility to accommodate a wide variety of part sizes, materials, geometries and production requirements.
Our injection molding presses range from 16 tons to 780 tons of clamping force, with shot sizes ranging from approximately 0.5 ounces to 128 ounces.
That range allows TechNH to manufacture everything from small, highly detailed precision components to substantially larger molded parts, while giving our engineering team the flexibility to match each program with the appropriate equipment.
But equipment is only part of a successful molding operation.
Repeatability, process control, material handling, tooling condition, inspection, documentation and experienced technical support all contribute to producing a consistent component. Our manufacturing and quality teams work together to establish controlled processes designed for repeatable production and long-term program support.
For applications requiring multiple materials or molded-in components, TechNH also offers insert molding and overmolding services, allowing additional functionality to be incorporated directly into the molded component.
Secondary Operations Without the Additional Supply Chain
For many products, injection molding is only the first manufacturing step.
A molded component may still require machining, joining, identification, testing, assembly or other operations before it is ready for the customer’s production line or end use.
TechNH offers a variety of secondary manufacturing services in-house, including:
- Post-mold machining
- Heat staking
- Insert molding
- Overmolding
- Ultrasonic welding
- Testing
- Laser marking
- Pad printing
Keeping these operations within the same manufacturing environment can significantly simplify program management.
Instead of shipping molded components between multiple vendors, managing several purchase orders, coordinating schedules and tracking quality across different suppliers, customers can consolidate multiple manufacturing steps with TechNH.
Fewer handoffs can mean shorter and more predictable lead times, improved traceability, reduced transportation requirements and greater control over the finished product.
Class 7 Clean Room Manufacturing
For products requiring controlled manufacturing environments, TechNH maintains extensive Class 7 clean room capabilities.
Our facility includes one hard-wall Class 7 clean room and three portable Class 7 clean rooms, providing flexibility to accommodate different programs and manufacturing requirements.
These capabilities allow molding and appropriate downstream operations to remain within a controlled environment when product requirements demand it.
More importantly, clean room manufacturing is not treated as an isolated service. It can be incorporated into the broader production process, allowing customers to combine controlled-environment molding with the quality, secondary operations and packaging support required by their program.
Quality and Regulatory Support Built Into Manufacturing
For highly regulated or technically demanding products, producing a dimensionally correct molded component is only one part of the manufacturing responsibility.
Documentation, traceability, validation, process control, change management, testing and regulatory requirements can all play an important role in maintaining a successful production program.
TechNH maintains in-house quality and regulatory expertise, allowing these requirements to be considered as part of the manufacturing process rather than treated as an afterthought.
Our teams work alongside customers to establish the appropriate quality controls, inspection requirements, documentation and validation activities for their programs.
This integrated approach is particularly valuable when transferring established products or bringing new production tooling online. Manufacturing, tooling, quality and regulatory considerations can be addressed together, helping create a more controlled transition into ongoing production.
From Molded Component to Finished Product
Our involvement does not necessarily end when a part comes out of the mold.
Depending on the program, TechNH can perform the required secondary operations, complete appropriate testing and inspection, package finished components, apply custom labeling for product bags and prepare orders for shipment.
We can also support drop shipments directly to designated distribution locations, helping eliminate another step in the supply chain.
For customers managing complex manufacturing programs, these services can transform the relationship with an injection molder. Instead of receiving a molded component that still needs to travel through several additional suppliers, customers can receive a product that has completed multiple manufacturing and finishing operations under one roof.
One Manufacturing Partner, Fewer Handoffs
The value of an integrated manufacturing partner becomes increasingly apparent as a program grows in complexity.
Every outside operation introduces another handoff. Another supplier to qualify. Another shipment to coordinate. Another schedule to manage. Another point where documentation, traceability or quality requirements must be communicated and controlled.
By bringing tooling, custom injection molding services, secondary operations, clean room manufacturing, quality and regulatory support, packaging, labeling and fulfillment capabilities together, TechNH can reduce those handoffs.
Just as importantly, our teams can communicate directly with one another.
If a molding issue involves the tool, our tool room is on-site. If a secondary operation affects a critical dimension, manufacturing and quality can address it together. If a program requires a controlled environment or specific documentation, those requirements can be incorporated into the manufacturing plan from the beginning.
That level of integration provides customers with more than manufacturing capacity. It provides greater visibility and control over the complete production process.
A Manufacturing Partner Built Around Production
At TechNH, injection molding remains at the center of what we do, but it does not define the limits of what we can provide.
Our capabilities have been developed around supporting production programs from tooling through shipment. Whether a customer is launching a new production tool, transferring an established molding program, consolidating secondary operations, or looking for a manufacturing partner capable of supporting a complex product, our objective is the same: build a reliable manufacturing process and support it for the long term.
With injection molding capabilities ranging from 16 to 780 tons, an integrated tool room, insert molding and overmolding, extensive secondary operations, Class 7 clean room manufacturing, in-house quality and regulatory expertise and packaging and fulfillment capabilities, TechNH provides the infrastructure to manage more of the manufacturing process under one roof.
For customers, that means fewer suppliers to manage, fewer manufacturing handoffs and one partner accountable for more of the finished product.
Speak with a Custom Injection Molding Expert
Looking for a manufacturing partner that can support more than molding alone?
Speak with a TechNH custom injection molding expert to discuss your program, tooling, production requirements and secondary manufacturing needs.