BACK TO INJECTION MOLDING

Plant Facilities List:
Molding Equipment

Molding Machines


  • 1 - 55 ton Nissei full Electric 1.6 oz
  • 1 - 88 ton Nissei full Electric 3.4 oz
  • 1 - 132 ton Nissei 6 oz
  • 1 - 177 ton Nissei 10 oz
  • 1 - 275 ton Nissei 13 oz
  • 1 - 350 ton Nissei 32 oz
  • 2 - 400 ton Nissei 25 oz
  • 1 - 780 ton Nissei 135 oz
  • 1 - 200 ton Two Color/Dissimilar Material
    (2 shot) Double Injection each 10 oz.
  • 4 - 28 ton Arburg 1 oz
    (2 vertical capable for inserting)
  • 1 - 40 ton Arburg 1 oz
  • 6 - 83 ton Arburg 2,3,3 or 6 oz

16 Dri-Air Dessicant Dryer/Loaders


  • 1 Hygrodynamics Dew Point Monitor

Mold Temperature Control

  • 21 - Water temperature controllers
  • 1 - 7.5 ton Water Chiller
  • 1 - 125 ton Delta Water Tower
  • 3 - Oil Heaters
  • 5 - Gamma flux single zone temp. controllers
  • 2 - Glycol closed loop temp. controllers
  • 2 - 11 zone Gamma flux hot runner controllers

Inspection Equipment

  • SPC Software - MiniTab
  • 1 - Mitutoyo - CMM 28x24x18 envelope with
    Geo-Pak & Stat-Pak plus software
    Video, as well as MIH probe
  • 1 - Gage master optical
    comparator ( 10x ) with
    autocomp 1 digital readout
  • 1 - Starrett 24" Digicheck height
    gage with 10" riser
  • 1 - 30x Mitutoyo tool makers microscope
    Drop gages, indicators,
    gage pins, micrometers, etc.
  • Fowler Digital Integrated Data Collection System

Robotics and Automatic Handling Equipment


  • 2 - Wittmann hi-speed Servo Robots
  • 2 - Wittmann Sprue Pickers
  • 3 - Automated Assembly AT-23
    3 Axis Robots
  • 1 - Automated Assembly AZ-310
    3 Axis Robots
  • 3 - Sailor RX4E Robots - 3 Axis
  • 3 - Yushin Robots - 4 Axis
  • 4 - Conair ratio loaders
  • 8 - Conair resin loaders
  • 3 - Avalon Optical Mold Protection Systems

Granulators


  • 9 - Rapid Models- sound proofed
  • 2 - Nissei S-cutter Low Speed Grinders

Secondary Equipment

  • 1 - Class 100,000/ISO Class 8 Assembly
    room with attached Class 100,000
    growing room
  • 4 - Portable Clean Rooms- Class 100,000/ISO Class 8
  • 11 - Branson Ultrasonic Welders
  • 1 - Emplex Bag Sealer
  • 1 - Automated Systems AutoBag w/printing
  • 3 - Bridgeport Horizontal Mills
  • 2 - Rockwell Drill Presses
  • 2 - Automatic tapping heads
  • 1 - Heat Stake machine
  • 1 - Tosh Pad Printer
  • 1 - Tampo Pad Printer

Other Equipment

  • 1 - 2 hp Barrel tumbler
  • 1 - 25 hp air compressor
  • 1 - 10 hp air compressor
  • 1 - 4000# fork lift
  • 1 - Oven Dryer
  • 1 - Electric hand truck
  • 3 - Injection Machine Interfaced Avalon
    Imaging Systems